What Makes CNC Milling Titanium Challenging?
CNC milling titanium presents several unique challenges that require specialized techniques and equipment:
l Low Thermal Conductivity: Titanium is a poor conductor of heat, meaning it heats up rapidly during machining. This concentrated heat can lead to tool failure, workpiece distortion, and even the risk of fire.
l Work Hardening: As titanium is machined, it tends to become harder, increasing cutting forces and accelerating tool wear. This phenomenon, known as work hardening, makes machining more difficult as the process progresses.
l Chip Formation: Titanium produces long, continuous chips that can wrap around the cutting tool, reducing efficiency and potentially causing damage.
l Tool Wear: The combination of heat, work hardening, and chip formation leads to rapid tool wear, requiring frequent tool changes and increasing production costs.
l Material Toughness: Titanium's inherent toughness makes it difficult to machine, requiring specialized cutting tools and parameters.
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